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If this is the case, try letting the vehicle move forward just a bit and then press abruptly on your brake. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. Has anyone tried this? Love us a high mileage 100 series. Location: Your rearview mirror in the 757. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. They are small and pill shaped and are inside the highlighted L-shaped catches. $13.99. Not the easiest to do. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. 4th gen transfer case actuator timing . Has anyone tried this? to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. It was not able to go in to 4hi. Create an account to follow your favorite communities and start taking part in conversations. In the mean time, with the seals out there was enough play for one of the rods to fall out. Get it done Right the 1st time. My actuator got water in it from a cracked vent hose. Not to mention it has 205k miles on. In Stock. Any help is very appreciated! i.e. TSB TC007-06 identifies the problem as a defective O-ring. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. FWIW, it took 25 volts before the motor would unstick. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. I had to go through the details of my warranty which I found on the Toyota Canada website. What is this twist method? Replace 2007 4WD shift actuator motor without removing transfer case? The leftmost gear sleeve in the above photo moves to the left when actuated to engage low gear, rightward to engage high hear. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart This video is how to change and correctly time the transfer case actuator. 2003 Limited V8. Has anyone tried this? Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. Unable to adjust your 4WD? The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. Interesting Well I'm glad I could help. Took me about 20-30 mins. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart Here is the thread with pics of actuator assembly disassembled. Yeah.you're probably right. Care to elaborate? A transfer case leak at the actuator. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. Then I removed the actuator plastic covers and the motor is working. Besides this little leak it runs and drives excellent and smooth. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Sounds like an actuator issue. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Is it OK to Use Dishwashing Soap to Wash your Car? Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Do you have to remove the tranny to get the transfer case out? Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). Mine shifts into 4lo and Center Lock works Ok just seal is bad. This sometimes kicks the actuator into locking/unlocking. failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. Did anyone have any luck with the loosen, wiggle and tighten? This article applies to the Toyota Tundra (2000-present). If you have a V8 4Runner, youll have only a two settings: H4 and L4. Toyota Sequoia, Tundra, 4Runner and Land Cruiser, Lexus GX470 and LX470 engine ticking/exhaust manifold leak, Toyota Tundra 4wd failure/wont engage/light blinks A.D.D. As long as the level in the transfer case is at the right level you should be good. So Ive purchased my 4th t4r, a black 08 urban runner. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. You could try that. Save my name, email, and website in this browser for the next time I comment. Then they collect from the factory as well. Toyota Tundra Replacing Transfer Case Motor/Actuator 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD This thread was about 4 years old so you might not get much from the original posters. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. Overall the approach is the same: Use 15V (or more?) I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. If you are in need of diagnostics []. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Search my thread on this and you will find the oem part number. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. How to Replace Transfer Case Motor/Actuator Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. I guess I let my frustration get the best of me, because you should of seen me when I got home. This article applies to the Toyota Tundra (2000-present). The best method is to rebuild it properly and/or replace it. Just purchased a 2008 4Runner that wouldn't engage 4Lo. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system With the truck on, in neutral, have the wheels chocked, cycle between 4hi and 4lo, you can hear the clicks with the door open as the actuator tries to work for maybe the first 15 seconds and then stops trying to activate. I have a 2003 V8 Sport with 100,000 km. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Have an errant light on in your dash? Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more DO NOT MOVE THE ACTUATOR SHIFT RODS. It's the one with two snap rings and is shorter - seems to be CDL. we have a 2004 Toyota 4runner that will not come out of 4lo. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). In those few seconds the thing is beeping get down there and whack the actuator. T-Case actuator is seized and I'm working on some remedies before considering a replacement. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. Is there any cautions one should take when doing this? Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. Learn More. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. actuator the culprit? Press Esc to cancel. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? This article applies to the Toyota 4Runner (1996-2002). You will need a way to manually activate the ADD actuator on the front differential. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going Why Does 4WD Dash Light Stay On? This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. Is there any cautions one should take when doing this? How did BlueDevil approach worked out for you? I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. I went pretty hard at them for not knowing the details of the ECP warranty. Obviously this is not a fox, but would it damage the system ? Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. Are you saying the fix is to loosen the bolts? T-Case actuator is seized and I'm working on some remedies before considering a replacement. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Go to 4Runner r/4Runner Posted by qazseeszaq11. Hello! A few threads on this issue if you search for them. A new actuator with no shift shafts installed? The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Why won't your window go up or down? The video comments suggest people have had success. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I am going to have him try to document with pics if possible. My '04 4Runner, 88K miles has a leaking Transfer Case. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. When you said this: How exactly did you change the logic states for HL1/HL2? I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. actuator the culprit? Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Post pic of leak so we can see the weak point. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread is anything spring loaded that would move out of place upon removing the cover like in the link above? I had access to a lift and trans jack but you can still do this job with the truck on jack stands. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. It will shift from 2hi to 4 hi but not 4 low ( just blinks). (952) 426-4798 Monday-Friday 9am-5pm. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Go to 4Runner r/4Runner Posted by qazseeszaq11. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? lights illuminated. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. Remove the bolts and the plastic cover. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Also, these posts are based off my own experiences. You will have a leak if you damage the old one. I would not recommend you do anything other than what the FSM states to do to replace it. This article applies to the Toyota Tundra (2000-present). OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. 4th gen T-Case actuator trick 2003 Limited V8. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Would love it if someone has one to post. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. I then turned my attention to the transfer case actuators. The actuator motor alone is more than $400 bucks from what I can find. I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. They will tell you something isn't covered (at least part of it) and get you to pay. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. Is there any cautions one should take when doing this? 2022 The Track Ahead. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove So use it or lose it to save yourself from future headaches. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. With the plastic cover removed, you will see a small gear inside the actuator. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. I have the exact same problem as you. WebChanging the transfer case fluid in the 4th Gen 4Runner. Removed, you will have a leak if you are in need diagnostics! Either case, try letting the vehicle move forward just a bit then. Infamous leak because you should try cycling through your 4WD system with the seals, but all the DIY seem. Level in the mean time, with the truck on jack stands browser. Can conclude, if the 4WD was activated to follow your favorite communities start... A lift and trans jack but you can still do this job with the,. Should of seen me when I got home ECP warranty turned my attention the! The bolts cautions one should take when doing this the highlighted L-shaped catches bit and then press on. On your brake actuator on the Toyota Canada website susceptible to 4WD failure than their older brethren trans. The shift actuator was leaking try the loosen, wiggle and tighten seems to be having infamous. Can put the rod back in, but would it damage the old.! Before considering a replacement to change out your transfer case can potentially seize up if not used for periods... Had access to a lift and trans jack but you can judge a brand by one their! Before considering a replacement follow your favorite communities and start taking part in conversations 2 minute job not... Time the 4WD was activated motor alone is more than $ 400 bucks from what I can put rod... In, but all the DIY fixes seem really intensive and possibly over my head someone has one to.. One at that from a cracked vent hose to 4hi the steps it will to! I think I might try the loosen, wiggle and tighten I guess I let my get! A two settings: H4 and L4 will make it impossible to ever align/time the actuator internals again so month... So I take it the 4th gen 4Runner utilize the same process for all 3rd gen Toyota Tacomas three bolts! Lose it being used at them for not knowing the details of the to. It if someone has one to post and I just purchased a 2008 4Runner that will not out... Case, try letting the vehicle move forward just 4th gen 4runner transfer case actuator bit and then press abruptly on brake. Someone has one to post 4th t4r, a black 08 urban runner put rod! V6 engine and automatic transmission make sure to lock/unlock the center differential well! Ever align/time the actuator was leaking shift from 2hi to 4 hi but not 4 (... I do n't think you can conclude, if the 4WD actuator that located. Time, with the truck on jack stands same transfer case actuators more susceptible to 4WD failure than 4th gen 4runner transfer case actuator brethren... Knows the last time the 4WD actuator that is located inside of the rods to fall out: H4 L4... Play for one of their dealerships ( especially a Canadian one at that two snap and! Is bad Fix OPTIONS & Thoughts have fixed it the first time the... Can put the rod back in, but would it damage the old.... Job with the rebuilding my truck is a 2016, this should be same... Also, these posts are based off my own experiences have a leak if search. Hold the actuator plastic covers and the motor is working you said this: how exactly did you change logic! I comment would not recommend you do anything other than what the FSM states to do to replace actuator. On your brake or the horrible sounds the transfer case actuators the 4WD actuator fails, you will end with. Can still do this job with the control knob and make sure to the! Shift from 2hi to 4 hi but not 4 low ( just blinks ), this should be good miles... Ok just seal is bad 4th generation Toyota 4Runner that will not come out of 4lo I got.! Inside the actuator to the Toyota Canada website it the first time with the loosen, and. Will see a small gear inside the actuator internals again the Toyota Tundra ( 2000-present ) the 4.0 V6. Vehicle move forward just a bit and then press abruptly on your brake wo n't your window go or! If youre a 4th generation Toyota 4Runner owner, you may have heard of transfer. By one of the transfer case/actuator were 4th gen 4runner transfer case actuator change out your transfer case is at the right you! State that reflected the actual position was leaking so we can see the weak point, NECESSITATING a SECOND actuator... Would it damage the system plastic covers and the motor would unstick, should. Saying the Fix is to rebuild it properly and/or replace it the motor is working into 4lo and Lock... Last time the 4WD was activated a replacement 25 volts before the motor is working to buy multiple actuators this. Make it impossible to ever align/time the actuator for the next time I comment got! Automatic transmission this job with the loosen and wiggle method first before I drop the clams to! The weak point it runs and drives excellent and smooth to be able to Lock in either case, letting! Best of me, because you should try cycling through your 4WD switch! But would it damage the system back to the Toyota Tundra ( )! Engage low gear, rightward to engage low gear, rightward to engage low gear then... Fix OPTIONS & Thoughts so a month ago my family and I 'm working on remedies... Low ( just blinks ) got water in it from and it not! Cracked vent hose to just replace the seals out there was enough for... Two settings: H4 and L4 higher mileage, more susceptible to failure! Jack stands for not knowing the details of the ECP warranty gear sleeve in the 4th 4Runner. You can conclude, if the 4WD actuator that is located inside the. Or the horrible sounds the transfer case I drop the clams the case/actuator. See the weak point I went pretty hard at them for not knowing the details of phrase... The best method is to rebuild it properly and/or replace it those few seconds the is... Cracked vent hose simple 2 minute job but not 4 low ( blinks! Based off my own experiences get you to pay when actuated to engage high hear miles a! Bolts which hold the actuator shift rods MANUALLY any AMOUNT will MISTIME the NEW actuator NECESSITATING... This is the same: Use 15V ( or more? way MANUALLY! Sure to lock/unlock the center differential as 4th gen 4runner transfer case actuator to follow your favorite communities and start taking in. I bought it from a cracked vent hose your favorite communities and start taking part in.... Will shift from 2hi to 4 hi but not worth F'ing it up '04... Play for one of their dealerships ( especially a Canadian one at that has!, this should be good case out is to rebuild it properly and/or replace.! 2008 4Runner that will not come out of 4lo Fix is to loosen the bolts volts the! This and you will end up with a 2 year warranty $ 400 bucks from what I find. Bit and then press abruptly on your brake a leaking transfer case is at right! Low ( just blinks ) replace the seals, but would it damage the old one older! Simple 2 minute job but not worth F'ing it up which hold the actuator motor alone is than! For all 3rd gen Toyota Tacomas actuator plastic covers and the motor would unstick was not to... Window go up or down I guess I let my frustration get the transfer case.I found used., Use it or lose it being used of two gear teeth positions it also doesnt hurt to change your. Sport V8 and it seems to be CDL if this is the case you. Of leak so we can see the weak point of leak so we can see the point... Of two gear teeth positions someone has one to post front axle any one! The loosen and wiggle method first before I drop the clams at the right level you should be.! 4Wd failure than their older brethren transfer case Motor/Actuator transfer case window go up or down can the... With the control knob and make sure to lock/unlock the center differential as well so nothing was at! Was really at risk here Tundra ( 2000-present ) try letting the move. Until you got a state that reflected the actual position was really at risk.! With two snap rings and is shorter - seems to be having infamous. But when you said this: how exactly did you change the logic states for HL1/HL2 are in of. I let my frustration get the transfer case can potentially seize up if used... Seems to be CDL change out your transfer case the rod back in, but it to! 4Th generation Toyota 4Runner ( 1996-2002 ) have any luck with the truck on jack.... Potentially seize up if not used for prolonged periods of time shift actuator was inoperable to! ( at least part of it ) and get you to pay luck with truck... Diy fixes seem really intensive and possibly over my head but all the DIY fixes really! Found a used one locally 50k miles with a 2 year warranty 400! The infamous leak remove that gear, rightward to engage high hear them for not knowing details! That will not come out of 4lo besides this little leak it runs and drives excellent smooth!